Tuesday, 2 April 2013

2nd Layer done

Finally finished the second cold molding layer in the weekend just gone.  This layer seemed to take ages, but it was just other things getting in the way.

I haven't done any sanding, but all my bogging and fairing down the back seems to have works.  The shape looks much better.  Will see how it "feels" after sanding.

I have a small dilemma at present.  The plans call for 4 layers of 1/8" ply on the sides, which makes up 1/2" or 12.7mm.  I am using 4mm ply, so I can get to 4mm with just 3 layers.  I don't think I need to worry about the missing 0.7mm, but I am concerned about strength implications by missing one layer of criss-crossing in the cold molding process.  I have posted a question on the Glen-L forum.

I am also chasing another engine on trademe, wont know till the weekend if I have got lucky with it.

I have also started thinking hard about the veneer layer.  I don't have a band saw, and I'm not likely to get one, so I am starting to think about how to get the best results using my bench saw.  Biggest problem is going to be minimising the waste, at this stage I am budgeting that about 50% of my timber will end up as saw dust.  That is going to equate to several hundred dollars. I am going to do the maths on it, as it may justify buying a band saw.




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