A running commentary on the building of a Glen - L designed runabout. The design is called a Monaco, and is reminiscent of the power boats of the 1920's and 30's. It is a little over 19' and made using the "Cold Moulding" process. This photo shows a Monaco similar to what I am building. This one was built by Rich Coey and is a beautiful example. For more photos have a look on the links page.
Monday, 7 November 2011
Glueing of Frame 1
This photo is my prepeartion to glue up Frame 1.
I start off by transferring the pattern to my work bench as per the instructions from Glen -L. I then layout the frame pieces and make any adjustments to the pieces to ensure everything fits properly. I then screw chocks all around the pieces. This is done using offcuts of ply. I screw these directly into my workbench. This workbench was specially made for the process of building the frames, and I have absolutely no worries about drilling, cutting & screwing this bench top as required.
I have all my tools layed out, and all un-nessecary clutter cleared away. If you look closely you will see that I have laid out all the screws and nails, The tools have been wrapped in glad wrap to keep the worst of the epoxy off. All parts are layed out, marked out (extents of glue application areas), and pre-drilled whereever possible. For the gussets, I mark and drill the holes in the gussets, then after applying the glue and positioning, I drill one hole through into the frame and then bang a nail most of the way home. Then do the same with a second nail. At this point the gusset can't move so I drill all the remaining holes and then nail them all.
All the screws for the floor timers are "soaped" up to make them go in easy, all holes predrilled with a proper "screw" drill that makes the holes the correct diameters for the shank and threaded portions.
I have taken to weighing my part A & B of the glue to ensure I get an accurate mix.
You can also see a box of rubber gloves. I often change gloves at least once ot twice during a gluing operation.
You will also see a mirror. This is so I can see under the floor timbers and gussets to scrap away the excess glue.
End result is that the glueing operation generally goes very smoothly, and I have no surprises. I in-variably forget some part of it, but because I do all this prep, missing one thing is no biggy.
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